Passenger Side Firewall Pass through 850 Volvo

Tools Needed:


Razor
Torx

If you are running any wire or sensor through the firewall, it is always best to use a OEM pass through location if one is available. The driver side pass through discussed in the boost gauge DIY, is great for vacuum lines and thing wire but what about for heavier wire, or harnesses? For this I suggest use of the passenger side firewall pass through. Start by removing the 3 torx that hold up the passenger side kick panel. Now peel back the carpet and you will see the think OEM Volvo sound deadening mats. Located ~8 inches away from the fender and directly behind the glove box, you will see a white "X" like the one highlighted below. Cut a square around this "X" to expose the pass through grommet.

Firewall bass through

Now, using your finger push the grommet out and into the engine bay paying attention to where it goes. Shown below is the firewall grommet. It has access to pass through 1 0ga wire and 2 8ga wires.

Firewall Grommet 0ga pssthrough

Below is the engine side of the pass through. Unlike the driver side pass through, there is no long tube you have to fish through on the passenger side.

Firewall passthrough Volv S60

Cut the tip off whatever size pass through you need, and thread your wire through. It is easy to reinstall the grommet from the inside of the car by pushing it back through.

0ga wire passed through c30 volvo for 1500watt kicker amp install

Shown above is a 0ga wire going through the factory pass through. This wire was run to the trunk for a Kicker amp install.




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