S60 & S80 Volvo Rear Brake Pads
This is a basic overview on the S-60/S-80 rear brake pad replacement. This particular job was done on an 01 S-60.

Special Thanks To:MrWinkey

 Start by removing your anti-rattle clip on the outside of the caliper with a flat blade screwdriver as shown below.

S60 Caliper

Now pry out the plastic covers on the end of the rubber tubes and you will find 2 bolts/slides holding the caliper to the bracket remove both of your 7mm allen(socket) caliper slide bolts. Just like the front brakes.

With the slides now removed lift the caliper off the rotor. If you have a rust ridge on the rotor (you should check the rotor with a micrometer for proper spec and make sure it's not undersize. Min. spec is 8.5mm) I use a flatblade screwdriver and slide it between the outer pad and the rotor pulling outward on the screwdriver inturn compressing the caliper piston a bit as shown below.

S80 Caliper Spring

Now lift the caliper off.

Volvo rear caliper


Next remove your old pads and then I use a pair of large channel-lock pliers and slowly compress the piston inward. A c-clamp will also work.

Rear caliper piston


Once again use a flatblade screwdriver and wire brush to clean out the grooves on the caliper bracket that your pads are seated in.

brake pads


Now install your new pads. The O.E. pads have a tack coat on the outter pad covered with a protective paper. Clip your inner pad into the caliper. Then install the outter pad in the bracket and remove the protective paper on the pad exposing the sticky surface coated on the pad.

backing pads


Your final step is to clean you caliper slides.  Using 220 grit sandpaper remove all the build up on the slides then  coat them with a disc brake lube as shown below.

grease pins+

Install and tighten your caliper slides, put your plastic caps back in, then reinstall the anti rattle clip. Pump the brake pedal up until it's firm then open the brake bleeder's one at a time.  RR first then LR. Let them drip until you see no air bubbles (this is a gravity bleed don't touch the brake pedal). If there is air in the system it will come out with-in a few seconds.
Recheck your work make sure all is tight then take it for a drive. A few short stops from 60mph to 20mph with a bit of cool down time in between will scrub them in.


Project S60
Message Board
Join Volvospeed
VS Deals
Cosmetics & Performance
Repairs & Maintenance
Reviews
Gallery
Dealerships
Reference
Search