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Going Light Weight BT my 854 T-5

#1 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 07:45 PM

i'm sorry this is the second thread about my T-5, but i hadn't updated the last one since February & the thread had locked itself (i assume its an automatic feature of the forum). Anyway in the last thread i'd just started to strip the interior out, the story continues below

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still looks almost standard from the outside

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this is an old picture as its got factory mirrors, but everything else is still the same

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the interior is a bit bare now

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i've also got to make up some alloy door cards yet

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i'm still working on lightening the bumper reinforcement

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yes i know its a mess, but i've still got more to do in the engine bay so not spent much time on it yet

a total of 263kg (579.8pounds) removed, thanks for looking

Engine Spec:

S60R exhaust manifold
19T turbo
Forge Motorsport recirc valve blanking plate
Ferrita 3inch Stainless steel downpipe
QTP exhaust cut-off valve
polished & internally modified Volvo 960 throttle body
3inch stainless steel reverse flow intercooler pipes
3inch stainless steel intake pipe, including 3inch MAF sensor housing
Apexi AVC-R boost controller
vac hoses replaced with internally braided hoses
7mm double silicone HT leads
TWE oil catch tank
Powerflex top engine mount
Powerflew wishbone bushes
VW Vento horns
front panel & scuttle panel removed
Powerflow stainless steel exhaust back-box with twin exit (one each side)
CCR cone filter
battery moved to boot using Nolan engineering alloy battery tray
throttle wheel cover removed
spark plug cover removed
radiator under tray removed
Volvo strut brace
Volvo 302mm brake conversion
Black Diamond braided brake hoses
Volvo lowered chassis option (30mm lower)
fan bypass switch
under bonnet sound insulation removed
DRE sequential shift light
launch control (automatic with manual bypass)
full throttle gear-change
fuel injector rail cover removed
EVAP system & carbon canistor removed
bonnet hinges, springs, catches, cable & lever removed
excess wiring removed from loom (including repeator lights, aircon, cruise control, headlight wipers etc)

Interior:

Dino leather 3 spoke steering wheel (with Momo boss)
custom carbon fibre steering wheel centre
all switches moved to box unit by handbrake
gear level shortened by 1.5inches
Race-X gearknob (colour coded & chrome
Race-X Alloy pedal grips
Cobra Monaco S bucket seats (passenger side on quick release mount)
Raceland clip-in 3 point harnesses
non-turbo gauges (including higher range rev-counter)
everything else removed, including carpets, dashboard, sunroof, excess wiring etc

Exterior:

T-5R front bumper with chrome mesh grill & intercooler vents
private registration plate reading “BIG T5R” or “BIG TOSSER”
headlamp wipers removed & under headlight panels replaced
RGM headlight eyebrows
day running lights disconnected
front fog lights removed
LED sidelight bulbs
S70 washer jets
single windscreen wiper conversion
quick release bonnet pins & hinges removed
S70 fuel filler door
custom TWR pinstripe decal & window graphics
1995 spec rear lights & inner boot panel
passenger side front door handle de-locked
8 x 18 Fox R4 alloy wheels with 215/35/18 tyres
rear bumper modified for extra tailpipe
SAAB 900 rear spoiler
Perspex side windows
wheel arch linings removed
front mud guards removed
USA spec front wing badges, replacing repeator lights
Nordic design mesh bonnet grill
GP2 wing mirrors
Boot badges, hinges & shocks removed. Boot lid now secured with catches
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#2 User is offline   socal850tuner Icon

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Posted 05 November 2009 - 07:52 PM

I hope you left your front fender liners in... those are important.
'97 850 T5; K&N cone filter, IPD Sway Bars, Powerslot Slotted Discs, Strut Brace, IPD Poly upper engine mount, Voodoo mbc, MSD Blaster SS, Magnecor Spark plug Wires, Autometer Boost gauge on A-pillar, Pioneer Head unit, pioneer 5 1/4" up front and pioneer 6"x9" in the back, Rockford 450w amp, ~600 MTX 10" Sub, pioneer back door speakers, and 3.5"clarions in the dash


projects: Porsche 2.8 race, Porsche 2.0 race(complete), Porsche 3.2 street (complete), Porsche 3.4TT street(complete), Porsche 3.0 street (complete), Porsche 3L twin-plugged carbed street rocket(complete)

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#3 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 07:55 PM

View Postsocal850tuner, on 05 November 2009 - 07:52 PM, said:

I hope you left your front fender liners in... those are important.

they were removed many years ago mate
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#4 User is offline   7 VII 7 Icon

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Posted 05 November 2009 - 07:59 PM

geez
1 of 1 - '97 427 854R - 94k

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#5 User is offline   Aequitas_Veritas Icon

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Posted 05 November 2009 - 08:04 PM

I really dont think the speed holes in the R bumper were worth the weight savings. But you definitly seem dedicated.
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#6 User is offline   I Am The Stig Icon

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Posted 05 November 2009 - 08:05 PM

How much of a difference weight wise would it have made to just leave the rear bumper on there, and not cut holes in the front? Probably not much. And it would have looked 100000x better. But then again doesn't seem like looks are high on your priority list. Might want to consider getting smaller wheels too if you're serious about going fast.

But props to you for taking on a project most here would never try. Hope it works out.
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#7 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 08:11 PM

View PostAequitas_Veritas, on 05 November 2009 - 08:04 PM, said:

I really dont think the speed holes in the R bumper were worth the weight savings. But you definitly seem dedicated.

lol thanks, i was more thinking of getting a bit more air to the intercooler than the weight removed from the bumper (but every little helps lol)

View PostI Am The Stig, on 05 November 2009 - 08:05 PM, said:

How much of a difference weight wise would it have made to just leave the rear bumper on there, and not cut holes in the front? Probably not much. And it would have looked 100000x better. But then again doesn't seem like looks are high on your priority list. Might want to consider getting smaller wheels too if you're serious about going fast.

the rear bumper cover is going back on once i've finished cutting up the internal reinforcement so will look stock again

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But props to you for taking on a project most here would never try. Hope it works out.

thanks. I hope it works as well, if not i've cut up & wrecked a T-5 for nothing lol
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#8 User is online   It's a Bolbo Holmes Icon

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Posted 05 November 2009 - 08:36 PM

no cage?
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"More like professional idiots, do not try this at home. We are certified morons, if you try this you are dumber than us."
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#9 User is offline   matt b Icon

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Posted 05 November 2009 - 08:41 PM

How will you ever pass MOT that way ? :blink: Or is the car off the road for good ?

Impressive work, it definitely needs some loose ends tied up and needs to be 'cleaned up' but the mod list is impressive!
Matt

MY97 - 855 - 5 speed - 16T - Exhaust, suspension and brake stuff - 122K miles - runs great when it runs
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#10 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 08:47 PM

View PostIt said:

no cage?

no, we'll see how serious i get with the racing

View Postmatt b, on 05 November 2009 - 08:41 PM, said:

How will you ever pass MOT that way ? :blink: Or is the car off the road for good ?

no it should still pass an MOT, all the lights still work & still got the very basics it needs for the test. I have got to replace the windscreen, make some door cards & i think its ready

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Impressive work, it definitely needs some loose ends tied up and needs to be 'cleaned up' but the mod list is impressive!

thanks, yeh say i'm still working on it.
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#11 User is offline   7 VII 7 Icon

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Posted 05 November 2009 - 08:52 PM

The Timing Belt with no cover makes me so squemish
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1 of 1 - '97 427 854R - 94k

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#12 User is offline   CJones16 Icon

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Posted 05 November 2009 - 08:55 PM

You could still ditch power steering to save some more weight. The pump weights around 15lbs + Added 1000HP


Any Numbers like before and after 0-60
2002 S60 T5 (w/ Sport Suspension), 20% Tint, TME Cat-Back, Eibach Pro- Kit, QBM Lower Trans Mount, IPD TCV, IPD Door Pins, 05+ Center Console

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#13 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 08:56 PM

View Post7 VII 7, on 05 November 2009 - 08:52 PM, said:

The Timing Belt with no cover makes me so squemish

it'll be fine, whats the worst that can happen lol
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#14 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 09:04 PM

View PostCJones16, on 05 November 2009 - 08:55 PM, said:

You could still ditch power steering to save some more weight. The pump weights around 15lbs + Added 1000HP

thanks for the idea. I had thought about it before but hdidn't look to hard into it tbh, i'm not sure what you'd do about the piping & rack if i did remove it. Do i drain all the fluid & leave the pipes open or block them up with fluid in the rack?

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Any Numbers like before and after 0-60

my fastest 1/4mile is 14.557, that was with full interior, 15g with MBC & an exhuast. I haven't ran it up the strip since the 19t or everything got striped. My target is only to beat my bro's 13.8
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#15 User is offline   Patrickw Icon

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Posted 05 November 2009 - 09:20 PM

View Postpedro fandango, on 05 November 2009 - 03:56 PM, said:

it'll be fine, whats the worst that can happen lol


Not much, just complete internal engine destruction when a rock makes its way between a pulley and the belt and it skips or tears...

I like the direction of the car but a few things are kinda sketchy


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#16 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 09:28 PM

View PostPatrickw, on 05 November 2009 - 09:20 PM, said:

Not much, just complete internal engine destruction when a rock makes its way between a pulley and the belt and it skips or tears

see nothing to worry about lol

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I like the direction of the car but a few things are kinda sketchy

thanks
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#17 User is offline   johnloves850's Icon

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Posted 05 November 2009 - 09:41 PM

Well I guess if it's a race car..

View PostKoolAidKid, on 22 October 2009 - 01:32 PM, said:

We need a VSJr.com for this kind of shit though. A place where Cato, Noonan, johnloves850's, Hastings...and all the other youngin's can ask there ridiculous questions.

John: 1997 volvo 854 t5 (red)
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#18 User is offline   pedro fandango Icon

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Posted 05 November 2009 - 09:48 PM

View Postjohnloves850, on 05 November 2009 - 09:41 PM, said:

Well I guess if it's a race car..

it'll be mainly used on the 1/4mile. I am keeping it road legal so can do the odd run to work & play about at the weekend. One of my other goals is to take it round the Nurburg ring as well
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#19 User is online   JCviggen Icon

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Posted 05 November 2009 - 09:52 PM

I quite like the dashboard, I didn't know it was possible to get rid of this much
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#20 User is offline   303jrodt5 Icon

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Posted 05 November 2009 - 11:10 PM

bitchin. i love that rear spoiler. saab?
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