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#1501 BlackBeast

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Posted 07 January 2012 - 12:23 PM

View Postlookforjoe, on 06 January 2012 - 10:07 PM, said:


I guess I reached the limit of the stock pistons :lol: - this isn't the one that had the damage from the valve dropping...

Did you do any mods to the top of the block to stop it flexing between each bore?
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#1502 maciekb2002

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Posted 07 January 2012 - 12:50 PM

damn .That is actually hard to believe .
How many miles since you build bottom end. probably dents from meeting the valves wasn't helpful too
Build block,93 cams ,precision 5031E ,custom manifold, M56h ,custom 850r clutch, FMIC ,Full exhaust system, recaro seatd,custom 4 pistom alfa BBK , Sway bars and links , Bilstein suspension, Turbo Tuner
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#1503 lookforjoe

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Posted 07 January 2012 - 01:08 PM

View PostBlackBeast, on 07 January 2012 - 12:23 PM, said:

Did you do any mods to the top of the block to stop it flexing between each bore?

No, I didn't, I'll do that on the next block

View Postmaciekb2002, on 07 January 2012 - 12:50 PM, said:

damn .That is actually hard to believe .
How many miles since you build bottom end. probably dents from meeting the valves wasn't helpful too

About 40K since I built the motor, so not too bad considering the abuse it has taken, but still.......
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#1504 BlackBeast

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Posted 07 January 2012 - 01:52 PM

View Postlookforjoe, on 07 January 2012 - 01:08 PM, said:

No, I didn't, I'll do that on the next block

About 40K since I built the motor, so not too bad considering the abuse it has taken, but still.......

Surprised it lasted as long as it did without filling in the blanks.
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#1505 dublin14

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Posted 07 January 2012 - 02:03 PM

For some reason I sense a bit of underlying joy in the fact that you get to build something better :P But still.... that does suck. I cryo treated OEM pistons ect, so Im hoping that will aid in what they can handle. Getting the block, crank, rods, pistons ect ect cryo'd might be a good idea for the new build.
engine and shop pics 074.JPG

S70 T5M SE. 115K - Cryo treated built Motor - Head worked - M59 Tranny - Cryo'd R Clutch - Precsion FMIC - Precsion 5031E Turbo (AKA 50 trim 63AR) - 93 NA Cams - Sconeman 3" post MAF pipe - Forge DV- 630cc EV14s - UR Pulley - Ported R Mani - NA TB 960 plate - 3"DP racecat & ES catback - MSD 6A & Coil - Injen Filter - CF Strut brace - IPD mounts - AEM gauges - CF engine cover - Porsche TT BBK - Koni Yellows - 25mm IPD Sways F & R - IPD 1.7" springs - TKI endlinks - 18" Team Dynamics Pro Race 1.2s - ABM Headlights - 5000K HIDs - R Bumper - XC Grill - Devils Own Meth Injection - 4.4M Turbo Tuner - ect ect... Never sees winter! Other cars - Infiniti35 - Trailblazer SS - 2 GrandPrix GTs

#1506 Jardim

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Posted 07 January 2012 - 07:24 PM

And when you start going north of 400hp, its good to sleeve these aluminum blocks.
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#1507 lookforjoe

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Posted 07 January 2012 - 10:03 PM

View Postdublin14, on 07 January 2012 - 02:03 PM, said:

For some reason I sense a bit of underlying joy in the fact that you get to build something better :P But still.... that does suck. I cryo treated OEM pistons ect, so Im hoping that will aid in what they can handle. Getting the block, crank, rods, pistons ect ect cryo'd might be a good idea for the new build.

Sure - it keeps me busy :glare:

I'd rather have done it on my terms, but hey, I think it was inevitable something would break, since I have kept upping the ante.

Someone else mentioned cryo treating everything - not sure though - there's certainly nowhere local, and I'm not sure I want to get involved with shipping the block, etc, all over the country...

I have am '04 2.3 HPT block lined up, I should be able to get it in February, then move on from there - bore seams filled, new pistons, bearings, etc..
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1998 V70 XR M66 PTE6262 BB Built '04 2.3l Block '03 Ported Head EnemY21Cams TurboTuner 710cc Inj, 3" DP back Dual Magnaflow 14834's May 2011 355WHP(@6400rpm) 347WTq(@4400rpm)@22psi Now with LGSpeed Header & Custom Intake Manifold! BIG 31x12x3"FMIC

#1508 maciekb2002

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Posted 08 January 2012 - 01:14 AM

Was only 2.3 HPT block mounted in c70s . If I am not mistaking s60 were all 2.4 +
Build block,93 cams ,precision 5031E ,custom manifold, M56h ,custom 850r clutch, FMIC ,Full exhaust system, recaro seatd,custom 4 pistom alfa BBK , Sway bars and links , Bilstein suspension, Turbo Tuner
Dyno.
Runs like a champ , finally
PM me if you need any volvo parts
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#1509 dublin14

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    Ask me about my friend's cars. They have REAL HP.

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Posted 08 January 2012 - 02:19 AM

View Postlookforjoe, on 07 January 2012 - 10:03 PM, said:

Sure - it keeps me busy :glare:

I'd rather have done it on my terms, but hey, I think it was inevitable something would break, since I have kept upping the ante.

Someone else mentioned cryo treating everything - not sure though - there's certainly nowhere local, and I'm not sure I want to get involved with shipping the block, etc, all over the country...

I have am '04 2.3 HPT block lined up, I should be able to get it in February, then move on from there - bore seams filled, new pistons, bearings, etc..

All I can say is with the weekend track events racing the Vettes over the years, everyone I know that cryo treated the motors will never look back.The motors run cooler and last longer, as does the brakes ect. Most guys tear down after a season, now they run 2-3 seasons.

These guys are in Westbury NY. http://www.cryoscien...chnologies.com/
engine and shop pics 074.JPG

S70 T5M SE. 115K - Cryo treated built Motor - Head worked - M59 Tranny - Cryo'd R Clutch - Precsion FMIC - Precsion 5031E Turbo (AKA 50 trim 63AR) - 93 NA Cams - Sconeman 3" post MAF pipe - Forge DV- 630cc EV14s - UR Pulley - Ported R Mani - NA TB 960 plate - 3"DP racecat & ES catback - MSD 6A & Coil - Injen Filter - CF Strut brace - IPD mounts - AEM gauges - CF engine cover - Porsche TT BBK - Koni Yellows - 25mm IPD Sways F & R - IPD 1.7" springs - TKI endlinks - 18" Team Dynamics Pro Race 1.2s - ABM Headlights - 5000K HIDs - R Bumper - XC Grill - Devils Own Meth Injection - 4.4M Turbo Tuner - ect ect... Never sees winter! Other cars - Infiniti35 - Trailblazer SS - 2 GrandPrix GTs

#1510 lookforjoe

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Posted 08 January 2012 - 02:45 AM

Maciek - the block is coming from an '04 HPT C70

View Postdublin14, on 08 January 2012 - 02:19 AM, said:

All I can say is with the weekend track events racing the Vettes over the years, everyone I know that cryo treated the motors will never look back.The motors run cooler and last longer, as does the brakes ect. Most guys tear down after a season, now they run 2-3 seasons.

These guys are in Westbury NY. http://www.cryoscien...chnologies.com/

That's not far at all, thanks for that!

I'm gonna have to do some reading. Does the treating get done after or before the block is honed/bored? I'm assuming after - but doesn't the treatment affect the bore dimensions in any way?
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1998 V70 XR M66 PTE6262 BB Built '04 2.3l Block '03 Ported Head EnemY21Cams TurboTuner 710cc Inj, 3" DP back Dual Magnaflow 14834's May 2011 355WHP(@6400rpm) 347WTq(@4400rpm)@22psi Now with LGSpeed Header & Custom Intake Manifold! BIG 31x12x3"FMIC

#1511 thunderbirdsc

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Posted 08 January 2012 - 03:05 PM

Treatment wouldn't effect the dimensions.

Basically you are super cooling the metal to force the remaining austenite into martensite in the crystal structure of the material.
Normally this process will increase strength and hardness.

#1512 dublin14

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Posted 08 January 2012 - 05:33 PM

View Postlookforjoe, on 08 January 2012 - 02:45 AM, said:

Maciek - the block is coming from an '04 HPT C70



That's not far at all, thanks for that!

I'm gonna have to do some reading. Does the treating get done after or before the block is honed/bored? I'm assuming after - but doesn't the treatment affect the bore dimensions in any way?

Im not 100% sure with the before or after. Give those guys a call and drill em with any questions you got. Ask them for proof or feed back.

Heres where I go http://www.cryo-ice.net/ I know the owner and his son. They have some nice info on the site if that helps. Also note that alot of racing teams, Nascar ect, are using this but staying hush hush about it.

Edited by dublin14, 08 January 2012 - 05:37 PM.

engine and shop pics 074.JPG

S70 T5M SE. 115K - Cryo treated built Motor - Head worked - M59 Tranny - Cryo'd R Clutch - Precsion FMIC - Precsion 5031E Turbo (AKA 50 trim 63AR) - 93 NA Cams - Sconeman 3" post MAF pipe - Forge DV- 630cc EV14s - UR Pulley - Ported R Mani - NA TB 960 plate - 3"DP racecat & ES catback - MSD 6A & Coil - Injen Filter - CF Strut brace - IPD mounts - AEM gauges - CF engine cover - Porsche TT BBK - Koni Yellows - 25mm IPD Sways F & R - IPD 1.7" springs - TKI endlinks - 18" Team Dynamics Pro Race 1.2s - ABM Headlights - 5000K HIDs - R Bumper - XC Grill - Devils Own Meth Injection - 4.4M Turbo Tuner - ect ect... Never sees winter! Other cars - Infiniti35 - Trailblazer SS - 2 GrandPrix GTs

#1513 lookforjoe

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Posted 09 January 2012 - 05:41 PM

View PostJohann, on 25 April 2011 - 08:21 PM, said:

Valves have plenty of space when set in the correct position.

Why not order non VVT style cams and use the non VVT gears? much more solid and also better fixed construction...

Since the motor is coming out for bottom end work, I just conversed with Jan @ Enem, and he is going to send me a set of replacement Y21 cams, with the solid (Non-VVT) gear design, so I can use the early gears & not worry about the torque required with VVT hub design. He did say they have revised the design so that the slotted end is dowelled in place, instead of just pressed on. Switching to the early gear will also make it easier to setup the cams at the lift they specify - I can mark the gears themselves.

Posted ImagePosted Image

While the motor is out, I will also address:

the alternator lower bolt/breather box issue
redo my secondary can in aluminum
port the exhaust housing somewhat
install the KU single mass flywheel & Spec clutch

Cryo treatment? maybe..
Posted Image
1998 V70 XR M66 PTE6262 BB Built '04 2.3l Block '03 Ported Head EnemY21Cams TurboTuner 710cc Inj, 3" DP back Dual Magnaflow 14834's May 2011 355WHP(@6400rpm) 347WTq(@4400rpm)@22psi Now with LGSpeed Header & Custom Intake Manifold! BIG 31x12x3"FMIC

#1514 B Mac

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Posted 09 January 2012 - 07:19 PM

I would love a set of cams for an RN head that utilize the old style cam gears! They're so much easier to set!

View Postlookforjoe, on 09 January 2012 - 05:41 PM, said:



Since the motor is coming out for bottom end work, I just conversed with Jan @ Enem, and he is going to send me a set of replacement Y21 cams, with the solid (Non-VVT) gear design, so I can use the early gears & not worry about the torque required with VVT hub design. He did say they have revised the design so that the slotted end is dowelled in place, instead of just pressed on. Switching to the early gear will also make it easier to setup the cams at the lift they specify - I can mark the gears themselves.

Posted ImagePosted Image

While the motor is out, I will also address:

the alternator lower bolt/breather box issue
redo my secondary can in aluminum
port the exhaust housing somewhat
install the KU single mass flywheel & Spec clutch

Cryo treatment? maybe..

The name's Ben: '95 850, m56 w/ gripper lsd, SBC feramic clutch, built '02 RN 2.3L, worked '04 R head, Enem Y21 cams, Precision 5857B, ARD tune, blah blah blah
Big Will:your car is the most raw, awesome Volvo I've ever driven....mine is just shinier
Wingnut: Of course jewfro vs. gingerbreadman wrestling is mandatory entertainment.

#1515 Jardim

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Posted 12 January 2012 - 12:58 AM

View PostURO_S60, on 10 January 2012 - 09:38 AM, said:

Jardim besides tune is your head stock to be able to run up to 7500? I see you've done injectors and and a tune to support fuel and ignition that high but curious to see what else you have done to reach those RPMs. I'm on a Rica stg 3 tune white's and a 16T I haven't tried to reach the rev limiter but I assume there is now way my war would go another 1000rpm over stock.

BRB, LOLing forever.

hahahahhaahha.
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#1516 URO_S60

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Posted 12 January 2012 - 06:04 AM

WOW minus the various typo's and lack of rereading before submitting the comment I also clearly put in the wrong User name.

I = FAIL lmao
Reguards,Scott. ~2005 S60 2.5T AWD: lil of this, lil of that, it goes pretty good now.
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#1517 lookforjoe

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Posted 12 January 2012 - 04:57 PM

OK - enough already. If you want to continue OT - take it to PM's or start you own topic. No need to reply to this.
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#1518 lookforjoe

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Posted 14 February 2012 - 03:14 AM

Thread on Turbo sizing, etc

Worked on the water pipes for the Tial 44mm. Added -4 AN fittings to the main water pipe & to the oil cooler return/block drain line. The PTE is oil cooled only, so no need for the water ports.

Posted Image

Posted Image

Posted Image

Enem Cams are here

Posted Image

Turbo is here

Posted Image

'04 2.3HPT block is here, stripped it yesterday & dropped the block, carrier, pan & hardware off at the machine shop. If he can switch the order with JE - I'll go with longer H-beams from RSI, and short forged pistons. Apparently the rods have a non-standard small end - 22.8mm, so either they have to be re-bushed or different gudgeon pins have to be made.

Hybrid turbo is already sold. 139.5mm H-beams will be up for sale, too if I go with longer rods. :)
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1998 V70 XR M66 PTE6262 BB Built '04 2.3l Block '03 Ported Head EnemY21Cams TurboTuner 710cc Inj, 3" DP back Dual Magnaflow 14834's May 2011 355WHP(@6400rpm) 347WTq(@4400rpm)@22psi Now with LGSpeed Header & Custom Intake Manifold! BIG 31x12x3"FMIC

#1519 fischmama

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Posted 14 February 2012 - 03:18 AM

I don't have any issues bridging the two ports with a good heater hose. I also had them blocked for a while. Both options worked fine.

BTW, that turbo looks gorgeous.

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#1520 Jardim

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Posted 14 February 2012 - 05:14 AM

Jesus i don't belive what im seeing, thats what i call plan into work.

Good luck Hussein!
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