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My Motor Build Thread


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#1 FINN

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Posted 24 January 2012 - 03:57 AM

Hey guys I'm creating this thread so I have a place to ask questions as this is my first time building a motor of this caliber. Basically I am tearing the motor down for a few reasons: Rods are going in to support the 60trim. I had a slight compression issue in one of the cylinders. Plus now is the right time for maintenance items such as the timing belt, oil pan o-rings, and etc.... The car is also getting manual swapped.

Anyways here is where I am as of now. Almost done taking everything apart and this week I am going to talk to a few shops. Anyone have any good shops around the Dayton/Columbus area they are aware of?

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Current state of the pistons.
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Cylinder walls.
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I really do not want to bore and go to larger pistons so hopefully the shop can just hone the block and I can get away with new rings. Thats it for now. Chime in if you have any ideas, thoughts, or words of wisdom. I am going to keep updating this very frequently.

-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18




#2 s_moneh

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Posted 24 January 2012 - 04:30 AM

excellent i always love new threads like this, have you bought your rods yet? whats you total budget for this bottom end?

if i may suggest, i would actually just go and buy rods/pistons/arp head studs off this man

http://forums.turbob...d.php?p=3978797

this would give a solid bottom end with no worries and u mightaswell just do it if u can since ur already at that stage
1997 854 T5M - Megasquirt 2Extra with COP, Sconemans Intake Kit, Sconemans short shift kit, K&N Panel Filter, poly engine mounts/poly control arm bushings, delrin solid subframe bushings,prosport; boost, oil pres gauges, AEM wideband, OBX Turboback, 16T, D2 Racing coilovers, HKS SSQV4 BOV with BP, FMIC w/ 2.5" piping, 213 Fuse Mod, R manifold, NA 3" throttle body w/ 960 plate, NA cams, lgspeed rods, wiseco 81.5mm pistons, newer style oil cooler, green giants, 4bar fuel regulator,28mm rear ipd sway, 25mm front ipd sway, 17x7.5 BBS Propus C's, tons more mods

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#3 Mesoam

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Posted 24 January 2012 - 01:03 PM

how many mi on that motor? cross hatch still looks great
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#4 ozzimark

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Posted 24 January 2012 - 01:17 PM

how many mi on that motor? cross hatch still looks great

Probably 150k+. I do see a few vertical scores in the walls, so a hone at the very least.

How much power do you plan on putting out, and what kind of driving will you be doing with it?

#5 B Mac

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Posted 24 January 2012 - 02:03 PM

The crosshatch usually looks good on these motors...mine looked perfect at 240K...but it's that ridge at the top where the rings have never touched. At the top of the bore it will be the most worn just under that ridge. The machine shop will do what's best for the motor but I wouldn't be surprised if you need to go with .02 over pistons. It is just enough to straighten out the bore and on the three blocks that I went through it was worn .010-.015" just under the ridge.

I'm staying tuned for this one, you always do a nice job Val.

Edited by B Mac, 24 January 2012 - 02:04 PM.

The name's Ben: '95 850, m56 w/ gripper lsd, Sachs 707 pressure plate w/ organic disc, built '02 RN 2.3L, worked '04 R head, Enem Y21 cams, Precision 5857B, ARD tune, blah blah blah
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#6 FINN

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Posted 24 January 2012 - 04:04 PM

Thanks guys. 160k on the motor. End goal will be about 400whp and its going to be my daily driver during the warm months.

-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18


#7 jnderr

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Posted 24 January 2012 - 04:14 PM

Have you been by C&E in Springfield?
98' S70 T5+M 19xK Miles
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#8 tizio

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Posted 24 January 2012 - 04:44 PM

Nice start Val!! You plan to use the "R" clutch with the manual tranny to deal with the whp, or something different??Any LSD on your budget ?How about the head? any work on that?? Keep us up.

GLT ON 18 JUST WASHED.jpg
98 S70 T5 M56H,R clutch,manifold , 04 RN engine, Black on black,Koni+Ipd Black, IPD Sways, OZ racing 18X8,282K, 00'V70R silver/black STOCK for now. 99' C70 Vert., 02' S60 AWD.


#9 BlackT5

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Posted 24 January 2012 - 05:11 PM

Yea, give us a rundown of the setup you have in mind.

1998 S70 T5M - Project BlackT5                                          1999 XC70 - Rebuilding or parting.
2000 V70R - B5234T3 & M66 swapped                              2005 S60R - Rebuilding or parting
1998 V70R- M58 swap cancelled.. sold                              2000 Hyundai Accent - Fuel saver  

1998 XC70 - Sold                                                                     1994 Ford Exploder - Winter beater

 

 


#10 fischmama

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Posted 24 January 2012 - 05:30 PM

Another 60Trim ;). I was thinking about building a spare block before I reach the limit of the R block.

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1998 Volvo S70 T5M - 04 Darton Sleeved R Motor - Holset HY35 - 3" Custom Exhaust - TT/MegaSquirt 3X - FMIC w/ 3" piping - TA Coilovers w/ Custom Rears

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#11 FINN

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Posted 24 January 2012 - 06:03 PM

John, ill go talk to them tomorrow...I know u had the flywheel resurfaced there. Tiz, yes using the R clutch. Didn't really plan on a lsd. Head is getting rebuilt with a 3 angle and port and polish. Other major pieces would be R manifold, atp ultimate wastegate, na cams, proper monitoring electronics, etc. Ill have to wait to see what the shop thinks of the pistons and bore.

Justus I went with a 60 after our chat.

-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18


#12 Commander Riker

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Posted 24 January 2012 - 06:09 PM

Awesome to see the build!! I have my 2.3L with a probable bent rod, but it has other parts should you find you need something and I have it. Just a few minutes away as well.

There's performance clinic in beavercreek, but I'm not sure what they'd charge. Why don't you ask Dan? He could do the work for you.

1998 V70 R AWD - M66 & 2.5T RN swapped - Stage 2

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#13 FINN

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Posted 24 January 2012 - 06:10 PM

From past experience, what is a ballpark cost for a shop to hot tank, build, and balance the bottom?

-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18


#14 lookforjoe

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Posted 24 January 2012 - 06:11 PM

I'm in agreement with Ben. The obvious wear right below that top lip is the reason these need a rebore. I'd also be surprised if you didn't need at least 1st oversize. Usually machine shops will want a little extra clearance if the motor is intended for high output use.

Posted Image

VSXCsig3a_zps930bdcd1.jpg
1998 V70 XR M66 PTE6262 BB Built '04 2.3l Block Wiseco Pistons 147mm H-Beams '03 Ported Head EnemY21Cams TurboTuner 710cc Inj, DW300, 3" DP back Dual Magnaflow 14834's Apr 2013 408WHP AWD (@7925rpm) 347WTq(@4400rpm)@18psi LGSpeed Header Custom Intake Manifold 30x12.5x3.5"Treadstone FMIC Spec Stage III+ SO603FS Kaplhenke CoilOvers


#15 FINN

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Posted 24 January 2012 - 06:12 PM

Korruption, We should meet up this week if u have nights free.

Edited by FINN, 24 January 2012 - 06:13 PM.

-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18


#16 Commander Riker

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Posted 24 January 2012 - 06:27 PM

Korruption, We should meet up this week if u have nights free.


Copy that.

1998 V70 R AWD - M66 & 2.5T RN swapped - Stage 2

2007 Dodge Ram 1500 QC (Daily)


#17 prasamin

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Posted 26 January 2012 - 07:25 AM

get the MLS S60R head gasket and ARP studs/nuts also

and i don't remember my block machining, balancing etc being more than a few hundred bucks

#18 FINN

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Posted 03 February 2012 - 08:19 PM

Just want to give thanks to our dayton guys for all their help. Here's some progress pics.

Posted Image

Posted Image


-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18


#19 jnderr

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Posted 03 February 2012 - 08:20 PM

You couldn't have posted a picture of the shiny ones?
98' S70 T5+M 19xK Miles
00' V70 NA 15xK Miles
07' XC90 3.2 8xK MIles

#20 FINN

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Posted 03 February 2012 - 08:24 PM

Fancy me didn't take one. Also Dan and I decided to go with a precision turbo.

-Petri (Val)
sig2013_zps48a0efaf.jpg
'97 850R: Built motor - 99RN Head - 960TB - Ported/Polished Intake Mani - R Mani - K24 - FMIC - 3" turboback - M56 w/ R Clutch - Prosport gauges - Bilsteins - IPD Springs - Projectors - Gemini Carbon Fiber Lip - MP 19x8.5" - Fuzion ZRi 235/35/19 - X70 interior swap

Build thread: http://volvospeed.co...r-build-thread/

'96 850R: IPD - Koni - BSR - Samco - Yakima - Giovanna 18x8" - Falken Azeni 225/40/18





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