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Hussein's 1998 V70 Xr : The Force Awakens


lookforjoe

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Sorry, that didn't go across as intended - didn't mean that as an attack on you :)

No offense taken. My reaction was more meant to say "WTF, who would buy these items for retail?" Especially because these cars are now so old.

You like attention to detail so I thought that using the OEM cd changer cover could be something you preferred over using a selfbuild solution.

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I had no problem running 1/0 gauge wire to the cargo space thru the cabin. In my opinion, for a negligible price and difficulty increase, the extra headroom a 1/0 gauge wire will provide is definitely worth it.

I bought my wire from KnuKonceptz and was very pleased with it - great value for the price, very flexible and well manufactured.

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I believe that's what I'm using H. I never kept the part number... and do not recall exactly what it cost. JEGS was having a sale one day and I thought "what the hell." I've had no problems with it... but it may be a larger gauge.

Again... if I redo it... I'd probably go hunting for a larger BMW in the junkyard. Or a P2... didn't even think about that.

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Spent some time going over the system components today. What I found was that the MAF Honeycomb had dislodged & was restricting/interfering with airflow over the MAF filament. With the screen removed, the super rich condition was removed. With that resolved, I started pulling the DP off.

The DP/WG flange has been leaking

298831AE-115C-4B03-B463-A86317B593B9_zps

4E185227-DCA7-4889-A2A2-202FD703631D_zps

Looks like the manifold is leaking at the flange

22F2F7FC-048C-4B48-99E9-D432FA08DD2B_zps

The Header is cracked at the collector, I'll be able to explore that once I have it off the engine.

I thought the DP was leaking, but no sign of leakage. Had to chop it off at the 3" ID flex coupler - no way to remove that between the firewall & subframe/swaybar

9D7A729B-CC53-4129-9B0E-06A5C94A0C0E_zps

New Drain tube

FC485A35-3849-476C-B9FD-D501456C31CD_zps

1291DCF6-08C0-4BA4-BA65-740C9D6D00CC_zps

Worked a little on the GM coil mount plates. #3 needs to go either here

F89840B4-6F1D-4604-8140-106747914B78_zps

or here

CC19539B-A831-49E7-A94E-54C92F1E56D4_zps

Other four will all point this way

A6040F16-26C0-4A6D-879B-24D3BC26DF6D_zps

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I don't have any... but I could take some. It's just a JEGS battery relocation kit. Cable is through the floor, down the inside of the cabin at the doors and through the firewall. Like standard amp wire routing.

Can't find the exact kit I used... but it is either similar to or exactly this : http://www.jegs.com/i/JEGS+Performance+Products/555/10275/10002/-1

If I had to do it again... I would go to the junk yard and look for BMW stuff.

How did you pass the cable through the firewall - I'm curious how to handle that. I've ordered the 1/0 ga kit off Summit along with a distribution block & some other connectors. Pics of the mounting in the back would be nice too :)

Yea with all the weight you have up front with that thing I would definitely want the battery in the trunk.

If the battery is gone you could easily use that space to build a nice shroud around the fliter.

I'm going to make a large can for the filter, offset using some of the space where the battery is now :)

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For a run like this, I would only use oxygen-free copper (OFC) as opposed to the less expensive copper-clad aluminum (CCA) due to the improved current handling capacity and resistance to corrosion (causing voltage drop, etc)

I ran mine through the factor opening on the driver's side of the firewall. This required removing the stock corrugated plastic tubing

DSCN1729.jpg

Here's a link to the wire I used: http://www.knukonceptz.com/mobile-audio/power-wire/kolossus-fleks-kable/sp/kolossus-fleks-kable-10-red-power-ground-wire/

And it is extremely flexible, it makes routing the wire through tight areas very easy

DSCN1723_zps68e87dd1.jpg

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For a run like this, I would only use oxygen-free copper (OFC) as opposed to the less expensive copper-clad aluminum (CCA) due to the improved current handling capacity and resistance to corrosion (causing voltage drop, etc)

I ran mine through the factor opening on the driver's side of the firewall. This required removing the stock corrugated plastic tubing

Here's a link to the wire I used: http://www.knukonceptz.com/mobile-audio/power-wire/kolossus-fleks-kable/sp/kolossus-fleks-kable-10-red-power-ground-wire/

And it is extremely flexible, it makes routing the wire through tight areas very easy

Thanks for the tip, I have already ordered the Summit kit though. My firewall pass through is completely used up with my many data logging sensor wiring. I'm gonna have think about this.

NAPA has a nice 250A fuse and holder

http://forums.turbobricks.com/showthread.php?t=250320

Thank you for the linky - good read on the various linked threads. :)

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Took over two fucking hours to remove the fucking header. The way the runners are designed, there is little clearance for a socket. Had to chamfer grind a closed 13mm wrench to get two of them loose, then undo 1/2 a flat at a time.

Good news ( in that even though the flange nuts are absolute bollocks to access & tighten, they hadn't loosened over the past 35k) is that the only leakage was at the collector, the manifold was all good - all the sooting was blowing out the collector cracks.

482E9FDF-8F55-48B9-BD59-46A642B103A9_zps

Now I have to fabricate a new DP to fit the revised WG positioning - which is so close to the DP flange, I see no way to refit an expansion coupler. Pics later.

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and I thought wrestling my angle gear out on the weekend was bad.

Interested to see pics of the leak. Keep in mind the stainless manifold will expand/contract more than the mild version and may be even more prone to cracking. Is your turbo supported/braced? Might be something to consider adding.

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. Keep in mind the stainless manifold will expand/contract more than the mild version and may be even more prone to cracking. Is your turbo supported/braced? Might be something to consider adding.

Bugger. Yeah, perhaps an additional support would be a good idea. Needs to be spring steel, like the tang used on older volvo exhaust braces.

Keep forgetting to ask - Did you butt-weld your SS DP? Or are the joints lapped?

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