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Hole In The Fuel Tank


nolanator

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Brakes and the fuel system are two places you don't want to patch. If you had a leak in your brake line you wouldn't wrap it with sealing tape and call it good. ;)

Of course, as the Mythbusters proved, even if you're leaking fuel from the gas tank you can't just light the drips and explode the car. However I suspect that if you leave it in the garage for a couple days you could burn down your house.

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I agree, I would replace the tank.

BUT, I have seen some successful tank repairs using PC Metal or the putty type JB Weld, you just have to do it a certain way. Which is, no gas in the tank where the patch is going to be, clean the area around the puncture, and make sure that stuff mushrooms inside when you push it through. It does expand some as it sets, which creates the seal. that's why you want the area around the hole clean.

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I agree, I would replace the tank.

BUT, I have seen some successful tank repairs using PC Metal or the putty type JB Weld, you just have to do it a certain way. Which is, no gas in the tank where the patch is going to be, clean the area around the puncture, and make sure that stuff mushrooms inside when you push it through. It does expand some as it sets, which creates the seal. that's why you want the area around the hole clean.

volvo tanks are plastic, cheaper to replace..imo

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Before you buy a new tank, i would suggest calling your local dealer with the V.I.N and having him check to see if there are any oustanding recalls for that particualr 850. Im sure there is a service campaign or recall regarding rubbing issues with 800 series gas tanks which could cause holes. Its worth a shot. if they dont know drop me a msg and ill give you the info.

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Getting all the fuel out may be a PITA, I wanted to get some old fuel out after my rebuild because it sat for more than a year and had very little success siphoning. I even pulled the fuel pump to try to get a hose all the way in there.

Maybe just let it all leak out the current hole :P

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Before you buy a new tank, i would suggest calling your local dealer with the V.I.N and having him check to see if there are any oustanding recalls for that particualr 850. Im sure there is a service campaign or recall regarding rubbing issues with 800 series gas tanks which could cause holes. Its worth a shot. if they dont know drop me a msg and ill give you the info.

the recall only covers heat shield mounting points. if theres an actual hole in the tank its not covered under the recall.

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