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2000 S40 With Clunk From Rear


krn

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Today I test drove a 2000 S40 with 98K miles. I had one major concern: When

going over speed "humps" (not bumps) I heard a thunk from the rear of the car.

This was at 20-25 MPH. Probably passenger side. Suspension parts appear to be

all original.

I'm aware the front suspension can have issues with spring seats and there

are updated parts. The clunk did not seem to be coming from the front.

I also noticed the front passenger side tire was worn mostly on the outer edge

and the owner says the tires had recently been rotated. I have never seen a rear

tire wear like that. The car has never been in an accident and it tracked straight

when driven.

I know it's not a lot to go on. I suppose I'm hoping to hear "they all clunk like that,

easy fix, just tighten up the exhaust hanger" :)

Thanks

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It's likely the rubber bushing in the rear toe adjustment rods is shot, causing the clunk. Volvo calls them a "control link" P/N for those are 30620785

Also, check for broken rear coil springs, especially in high corrosion areas.

Thanks. I see the part info in VADIS. The rear suspension is a bit more

complicated than my S70!

It's a California car and we rarely see serious rust issues. But I'll still

take a closer look.

Thanks again.

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It's likely the rubber bushing in the rear toe adjustment rods is shot, causing the clunk. Volvo calls them a "control link" P/N for those are 30620785

Also, check for broken rear coil springs, especially in high corrosion areas.

We have a few incidents of S40 have broken springs (front and rear). Glad i'm not on OEM springs any longer :lol:

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best thing you could do on a 2000 would be to replace it with 01' springs, struts, and end links. The 2000 S40's sit ridiculously high in the front and the 01'+ seem to hold up better...but are still stuff either way HAHA!

if you're replacing the suspension take Warren's advice, ditch the oem stuff for some H&R's or Eibachs and get some Bilstein struts and shocks, it will ride and handle much nicer than it ever did.

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Bought the car. Front suspension was updated to 01 parts at 25K (now has 98K). I also

see a brake vacuum pump update and an update for headlight wiring (car has all records and it was

dealer serviced for first 50K miles). Lots of common stuff like thermostat, ECT, hazard switch

replaced, etc. Looks like previous owners kept on top of it since I also see transmission fluid

changes and coolant changes. One odd thing is the records show three sets of rear

rotors and pads (replaced twice) in 98K miles. Thats a lot of rear rotor wear or agressive

"service writing".

The suspension still seems a bit creaky too me (maybe they all do that). Lots of tire noise, too.

So I'll look at that after the timing belt is done (that has priority). A few other small things

like a droopy driver sun visor; headlights aim down; rear door locks sometimes stick; air vents

rattle; power mirror switches seem touchy, etc.

The car is actually for my daughter. She paid for most of it and I "consulted" (that is what

Dad's do). She wanted a white, small, 4 door sedan that was a bit different then the useual

Honda or Toyota. I pushed for an S70. She countered with "I'm thinking Prius" (well played).

The idea is to have something to last the next four years while she is in college. I think

the S40 will meet the goal pretty easily (and with a bit of style) but I don't see any lowering

springs in the near future :( (But I still have hope for her younger sister.)

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Bought the car. Front suspension was updated to 01 parts at 25K (now has 98K). I also

see a brake vacuum pump update and an update for headlight wiring (car has all records and it was

dealer serviced for first 50K miles). Lots of common stuff like thermostat, ECT, hazard switch

replaced, etc. Looks like previous owners kept on top of it since I also see transmission fluid

changes and coolant changes. One odd thing is the records show three sets of rear

rotors and pads (replaced twice) in 98K miles. Thats a lot of rear rotor wear or agressive

"service writing".

The suspension still seems a bit creaky too me (maybe they all do that). Lots of tire noise, too.

So I'll look at that after the timing belt is done (that has priority). A few other small things

like a droopy driver sun visor; headlights aim down; rear door locks sometimes stick; air vents

rattle; power mirror switches seem touchy, etc.

The car is actually for my daughter. She paid for most of it and I "consulted" (that is what

Dad's do). She wanted a white, small, 4 door sedan that was a bit different then the useual

Honda or Toyota. I pushed for an S70. She countered with "I'm thinking Prius" (well played).

The idea is to have something to last the next four years while she is in college. I think

the S40 will meet the goal pretty easily (and with a bit of style) but I don't see any lowering

springs in the near future :( (But I still have hope for her younger sister.)

Nice! Good Luck getting it in shape. For reference, here is my 01', they can look really sharp with a little work.

med_gallery_13591_17_19740.jpg

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Nice! Good Luck getting it in shape. For reference, here is my 01', they can look really sharp with a little work.

LoseR99, nice s40. Kind of wish you had not posted that :) Now all I see is the

huuuge gap in the front wheel well when I look at ours'!

The rear clunk turned out to be the spare and the tools which were just thrown into the

spare tire well. Tools were unwrapped.

I do still get a clunk from the front (over speed humps) that I can feel in the floor.

But I feel a lot more confident in trouble-shooting the front suspension.

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