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Serious Engine Smoking Upon Deceleration


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I still say yank the dipstick & vent it under. Very easy to do, and will help narrow it down. I resisted doing it myself, when it was suggested on my old setup, and wasted much time dicking around with turbo drain, etc.... You may indeed need a turbo rebuild, but this test requires so little effort.

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What would straightpipe exhaust do?

Those little TD04's spool so fast you get overspooling with so little backpressure.

Looks to cause premature failure for whatever reason.

Popped seals twice running a straightpipe and I've heard the same from others on here.

First was on the factory turbo with ~70k miles and the second was on a freshly rebuilt 16t.

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Hmmm, well, it is 3" all the way back with a cutout in the suitcase area before the muffler. I did make a few wot runs on the cutout before I noticed this smoking.

If thats the cause then what should I do to protect the TD05? Restrict the cutout outlet?

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That might be the source of your seal blowout issue then. The 20g should have a slower spool. Might not be an issue at all.

Some backpressure is important thought so you might want to play with it a little and find the right balance.

I fixed my issue with this (Check out my impromptu paint skillz) - Obviously not to scale ;-)

j0tJyeZ.png

Still a straightpipe and still flows well but the expansion chambers give enough backpressure throughout the rpms to improve things. Sounds great too.

This is just to give you an idea of how I took care of the problem. We dont have emmisions here so it wasn't hard to come up with something.

As the exhaust gases cool they have less volume so keeping it 3" really isn't as important as some would lead you to believe.

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