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All-Aluminum Rad For 400Hp Build - Yes Or No?


Boxman

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While taking apart my car for my long overdue engine swap with a Garrett GT3071R on my 94' 850's B5234T (modified internals), I noticed my OEM Radiator was leaking - I need to replace.

I know an all-aluminum radiator has better longevity due to not using plastic reservoirs, though they are a lot more expensive than the OEM Behr radiator (over twice the price), which, in all fairness, did last almost 20 years.

My question is rather simple:

Is the OEM radiator, performance wise, adequate to cool a 400HP build? Does an all-aluminum radiator actually provide significant performance improvements (as the core of the stock radiator is aluminum as well)?

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It's not needed. The stock radiator can handle a lot of heat. However, now might be a worthy time to upgrade so you never have to think about it again.

I remember reading that you could use an older mustang aluminum radiator, as long as you didn't need tranny/oil coolers.

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400 crank or wheel ? ;)

It's not just the tanks at issue, though. A better aluminum rad will have a deeper core and most importantly, the optimum heat transfer where the tubes attach to the end plates. Howe Racing does a great job.

Running just water on a performance build is not ideal since it's the water that will boil around the sleeves creating the air pockets (that cause localized hotspots) that crack the liners....

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did you do yours through howe racing? i just looked them up and they are right up the road from me and look like a good option for a better intercooler.

Yes. They would have the spec on file, mine is designed for FMIC - it's too deep a core to fit the stock IC. I didn't know they made IC's also.

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Thanks for the replies. I know about the considerations of the plastic end tanks leaking, but like I said, I just want to know if dissipation-wise OEM would be sufficient. I have not seen any actual data of all-alu vs alu-core, hence my question. Seems like OEM will do fine - not sure what was meant by "heat transfer where the tubes attach to the end plates" though.

I'm installing a 50MM intercooler replacement, so a thicker rad is not an option. I'll also be using Volvo coolant, i'm not going to put regular water in there at any time :)

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Seems like OEM will do fine - not sure what was meant by "heat transfer where the tubes attach to the end plates" though.

Heat transfer from the tubes to the end tanks is dependant on the quality of the connection. A poor quality attachment will result in lower heat transfer, which means lower efficiency. Howe makes a point of ensuring theirs meet very high standards. Not true for cheap aftermarket plastic tank rads, and to a lesser extent OEM spec brands.

As with any performance build, you want to err on the side of caution, and make sure your components exceed your anticipated needs. Otherwise, you just end up doing things over, I've been there, done that any number of times.

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Thanks VulvaS40T4, that's the kind of info I'm looking for :)

@lookforjoe, still not sure what you mean by 'from tubes to the end-tank'. You mean the hose connectors? Heat transfer there seems negligible to me compared to water->core heat transfer. I'm going for OEM replacement though.

@Kevin, I get that, but if it's not necessary then I'd rather go with OEM, as I've already got an intercooler upgrade there and a thicker alu rad (full alu seems to be thicker, which is the only way they could have improved cooling) would make that not fit anymore without modifications, or giving up my A/C.

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Thanks VulvaS40T4, that's the kind of info I'm looking for :)

anytime you have plastic radiator endtanks that are crimped to a core or fused heater-core vs all aluminium radiator or heater core "hussein ;)" there is MO comparison....and for someone to make a statement " I run 1000 hp on my plastic radiator without any issues" and for someone to reply "tttthats the anwers I am looking for ...well thats just ....lololol...to me....;)

I know, not what you were looking for. :)

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I have stock T4 radiator similar size to 850 T5 stock radiator and no problems even with 700hp. :)

Indeed - however you are not running pump gas on a turbo that spools much lower in the rpm band.... I didn't see anywhere the OP mentioned switching to E85.

@lookforjoe, still not sure what you mean by 'from tubes to the end-tank'. You mean the hose connectors? Heat transfer there seems negligible to me compared to water->core heat transfer. I'm going for OEM replacement though.

.

You need to read up on radiator construction if you still don't understand, regardless of your purchase choice.

I have limitless patience for my students, people on here who can't do a little research outside a thread, not so much .

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