Jump to content
Volvospeed Forums

Spec Stage 3+ Installed - Very Light Pedal Effort


Boxman

Recommended Posts

I recently did an entire engine swap, and along with it replaced my stock clutch for a Spec Stage 3+ clutch and pressure plate. Upon reinstalling the clutch actuator, of course I tested it out and it feels much lighter than the stock T5 clutch that was in there. To check whether everyting was okay, I had my phone take vids while I depressed the pedal, and the actuator does work and the clutch lever moves.

Because I have no exhaust yet, i haven't been able to drive the car yet, though when trying to change gears, I can't get into some with the clutch engaged, and I can when I depress the pedal.

So long story short, the clutch seems to work, but the pedal feel is just too soft. It feels like something went wrong somewhere. I just don't want to be firing up my engine only to discover I can't change gears or anything.

I have not disconnected the hydraulic actuator from its at fluid lines at any moment during the engine swap.

Is this normal?

Link to comment
Share on other sites

Forgot to list the specs of my car - it's a 94 850 T5 with M56H gearbox.

It is indeed the full faced stage 3+, not the puck. The original (single mass) flywheel was used, checked and sandblasted only (shop said resurfacing was not necessary). All else being stock and unchanged, I did not measure the stack height as it's a bolt-on upgrade for the 850 specifically (SPE-SO133F). Also it came with a new pressure bearing. Do you think it might not be fully disengaging?

Or (i'm not familiar with the hydraulics involved) is the clutch hydraulic system also loaded by running the engine, and will the pedal feel change as soon as I started it once? I haven't touched the clutch since starting my newly rebuilt engine yet..

Link to comment
Share on other sites

Forgot to list the specs of my car - it's a 94 850 T5 with M56H gearbox.

It is indeed the full faced stage 3+, not the puck. The original (single mass) flywheel was used, checked and sandblasted only (shop said resurfacing was not necessary). All else being stock and unchanged, I did not measure the stack height as it's a bolt-on upgrade for the 850 specifically (SPE-SO133F). Also it came with a new pressure bearing. Do you think it might not be fully disengaging?

Or (i'm not familiar with the hydraulics involved) is the clutch hydraulic system also loaded by running the engine, and will the pedal feel change as soon as I started it once? I haven't touched the clutch since starting my newly rebuilt engine yet..

If the flywheel height is appropriate, then it should function as intended. Until the disc is bedded, I'm not sure you can judge, really.

Hydraulic system will not change with the engine running- there's no booster as with brakes to alter pedal feel/effort.

Link to comment
Share on other sites

Time will tell if it properly disengages, though I expected higher effort with the Spec 3+ compared to the stock T5 clutch.

I read that air in the system could cause weak pedal feel, but nothing has been disconnected. To be sure I did the reversed-pumping of brake fluid through the slave-cylinder until my reservoir was topped up, but the feel didn't change.

Anything else that could cause the light pedal feel or is de 3+ just not that stiff on the pressure plate? Could the travel of the pressure plate simply be less compared to the stock clutch, allowing for more leverage and thus less force required?

Link to comment
Share on other sites

You know, you could put it in gear (engine not running), press the clutch pedal in, and then see if you (via a helper) can push the car and move/roll it at all (indicating clutch disengaged)..

If it is not disengaging, I would try a pwr bleeder; the only way to bleed hydraulics IMO.

Or if you don't have a helper, try a starter button, just for a sec, while it's in gear; if the car lurches, it's not disengaging..

Link to comment
Share on other sites

I have exactly the same spec setup as you with a singel mass flywheel.

The pedal feel of it is practically the same as the 850R clutch I had before.

Maybe your stock T5 clutch was worn and felt heavier then normal?

Link to comment
Share on other sites

Archived

This topic is now archived and is closed to further replies.

×
×
  • Create New...