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WTH is up with my clutch?


Tightmopedman9

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'98 V70R with a M66C, Sachs 707 pressure plate and ACT full face organic clutch. 

Over 10k miles without a problem, then one day the clutch pedal no longer seems to disengage the clutch, despite no change in pedal feel. I bled the clutch, no bubbles, and no change in clutch behaviour. I checked the slave cylinder and found the bolts loose, tightened them and still no change. Then a few days later, it started working perfectly again. 

Fast forward 3 months and the same problem has come back. Car was sitting for a month, first start up and backing out of the garage was fine. Then suddenly, the clutch stopped working again. I found that I could get into gear if I depressed the pedal only about 1/4 of the way. I made up a very ghetto stop to see if maybe just altering the maximal pedal travel would fix the problem.

ghetto clutch.jpg

I drove it around the block with the stop and all seemed fine until I took it back into the shop and worked on it for an hour. Now the clutch won't work no matter what I do.

At first I thought that maybe the flywheel to pressure plate bolts had come loose, but I would think that wouldn't be an intermittent problem. If the slave cylinder was leaking down then it wouldn't make sense that the pedal is working at 1/4 depression instead of full. 

 

Just for clarification, the clutch pedal is not disengaging the clutch. When I press on the pedal and the car is running I can not get into gear. If I start the car with my foot on the pedal and in gear the car will start moving immediately and acts as if the clutch pedal was halfway engaged. 

 

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That's what I was thinking from the beginning, problem is, if I I spent the PP the engine is coming out, and if the engine is coming out then I'm putting on a new head, cams, intake and exhaust manifold; something I wanted to put off for a few more months.

In another bit of oddness, I had to back the car out of the shop, so I started it in reverse and after about 50' with my foot on the clutch, I was able to take it out of reverse and put it into 1st without a problem. Then I wasn't able to pull it out of first.

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