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2004 S60R only 10 psi


Turbo5cyl

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Hey guys, have not posted in a while since I have been trying to figure this out. 

I put in a new MAF, it reads the same peak flow as the old one but the weird throttle body issue is now completely gone. The MAF peak reading is 915 kg/hr which coverts to 33.5 lb/min. That seems high to me for only 11 psi, isn't the k24 only rated for like 35 or so lb/min??

I did a boost leak test to make sure the intercoolers and pipes are ok, intercoolers held 25 psi no problem. The entire system (from the MAF on) has a little leak around the MAF sensor and body fittings at 5 psi. I did not go higher to avoid damaging oil seals. Since the MAF is never under pressure, those little leaks REALLY should not affect anything. I found 2 other bigger leaks at intercooler-throttle body pipe and TB too, fixed those.

Tried adjusting the WG some more, right now its set to 8 psi (TCV unplugged). It spikes to around 16 psi when I get on it hard but falls right back down to 11 after. 

Still haven't seen 15 psi for a full pull :(.

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Sounds like we have determined that the intake system is not leaking. For my 04 R I really had to adjust the waste gate setting to make it correct, don't remember how many turns but I ended up moving it 6 times before it was set right. My inclination is to go that route. Move it a full turn or two and see how far it goes up. 

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I just got vida installed but haven't really played with it yet. Can you see TCV solenoid duty cycle? It may provide a clue as to if the engine thinks it's satisfied. If it does then it's a software issue. If not then it seems hardware related. Being you could get it with your manual boost controller I think the hardware is not your problem. 

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Im afraid to add boost using the WG adjustment since the car does spike to like 16 psi for a moment. I do not want a bigger spike.

I can see the duty cycle and its around 50% under WOT so the ecu is satisfied with the boost its getting, and I had someone from another forum check my software and it is set for 15 psi so I highly doubt its the issue. 

I am really considering just putting a MBC on it and calling it fixed....I had a MBC on my old s60 T5 upping the boost to 19 psi (tuned for 16) and it loved it so maybe it will work just fine here too for a few psi

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