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Na Pistons In Turbo


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And why would you want to do that?

Plan on bringing the motor to the machine shop and I betting that 175000 miles have changed the shape of the cylinder liners a bit. So, I'll probably have to go oversized and I might go to the J-yard to get some pistons.

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Plan on bringing the motor to the machine shop and I betting that 175000 miles have changed the shape of the cylinder liners a bit. So, I'll probably have to go oversized and I might go to the J-yard to get some pistons.

Pistons should be ok unless the motor has been ridden hard & put away wet.... :blink:

My T5 motor has 190K, and the oistons are just fine.

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83mm is a little overkill.

you're better off getting stock Mahle pistons for your turbo in OS1....no need to oversize almost 2mm on the bore.

I think your pistons should be fine....you can get the block cleaned up, the specs checked, and put it back together....I think you're better of spending money on a set of forged rods and a doing a good valve job, etc on the head.....

throw that stuff in, and you can easily do 350-400hp and not worry about throwing a rod.

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My car's done 260k, going to every track day possible and putting a BMW in it's place at every oppertunity. When I opened it up, I was expecting a lip and some cylinder wall wear. But once the carbon deposits were cleaned off, it looks like the engine has been test stated, and thats it. I can honestly say it doesn't look like it's seen the road. I was shocked, to the extent i asked my mechanic what he had done with my engine!

If you want to change rods, buy a set from R-sport International. $500 for a full set of forged H-beams. www.rsportinternational.com

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My only concern with the H beams is that with the thicker rod I feel like it may hit when the piston half way down and up on the bottom of the cylinder liner. I have seen one other person have this issue but I'm not sure if he got the longer rods instead of stock. Anyone know for sure?

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My only concern with the H beams is that with the thicker rod I feel like it may hit when the piston half way down and up on the bottom of the cylinder liner. I have seen one other person have this issue but I'm not sure if he got the longer rods instead of stock. Anyone know for sure?

nope, not an issue as long as you get stock length rods, and make sure you big and small end bearing are good to go.....open up the engine, get everything cleaned up, install h-beams with new bearings if needed, get some headwork done, reinstall everything, and you can have a great engine that can push decent power....and that's with stock pistons....

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My only concern with the H beams is that with the thicker rod I feel like it may hit when the piston half way down and up on the bottom of the cylinder liner. I have seen one other person have this issue but I'm not sure if he got the longer rods instead of stock. Anyone know for sure?

Very valid concern.

Rsport used a different supplier for a batch of rods and that batch is "too wide". It requires machining the block for reliefs as you have mentioned. I bought a set from Rsport and they sent me the rods that were "too wide". I contacted them and notified them, then they quickly replaced the "too wide" rods wtih the proper width ones, free of charge.

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Very valid concern.

Rsport used a different supplier for a batch of rods and that batch is "too wide". It requires machining the block for reliefs as you have mentioned. I bought a set from Rsport and they sent me the rods that were "too wide". I contacted them and notified them, then they quickly replaced the "too wide" rods wtih the proper width ones, free of charge.

Hmmm, if you got a batch that was too wide, you'd be able to hear the rods hitting the cylinder walls right? Shit, I hope my rods were fine....although they seem to be okay in the car.

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Hmmm, if you got a batch that was too wide, you'd be able to hear the rods hitting the cylinder walls right? Shit, I hope my rods were fine....although they seem to be okay in the car.

The machine shop would have checked all the clearances while assembling the motor.

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The machine shop would have checked all the clearances while assembling the motor.

machine shop did all the cleaning and honing/boring and balancing, but assembly was done in a garage using a Haynes manual.

would you be able to hear it? engine runs fine, except for the tune issue.

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Hmmm, if you got a batch that was too wide, you'd be able to hear the rods hitting the cylinder walls right? Shit, I hope my rods were fine....although they seem to be okay in the car.

Oh yeah, you would definitely hear it.

Also it seems like the area by the wristpin bore had different design.

Might want to check out the thread I made on the topic: http://volvospeed.com/vs_forum/index.php?showtopic=86886

- Both rods next to each other with the too wide on the left and the correct width on the right

tooWiderodleftcorrectrodright.jpg

Here is a bit of a comparison in beam width to help describe:

- Rods that are too wide:

P1030551.jpg

- Rods that are the correct width:

correctrodwidth.jpg

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Oh yeah, you would definitely hear it.

Also it seems like the area by the wristpin bore had different design.

Might want to check out the thread I made on the topic: http://volvospeed.com/vs_forum/index.php?showtopic=86886

yeah, wristpin was checked on my rods....they were fine....I got some from the first batch that R-Sport sold....I don't think they were an issue, but I just wanted to be sure.

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