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On October 6, 2016 at 4:28 PM, andyb5 said:

Just post the direct link to the image and the site will automatically embed the image 

Probably cos I was trying to do it from my phone - the PB links seem more convulted that way

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didn't like the bump out where the rear met the fender

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so I filled it & made a crease line

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fender tops look pretty well blended now

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EDIT: Widened the rear spoiler to match the fender lines

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  • 2 weeks later...
  • 2 weeks later...

Got both doors cleaned up, primed & installed. Modified C30 rockers fitted.

Worked on some low spots

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reworking the original larger engine cover, it feels more in keeping with the larger rear

had to bead blast the seams &  rebond the inner to outer panels

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Primed

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  • 2 weeks later...

Still more detail filling/blending to go - after these pics I did more work on the front fender caps, the rear spoiler, and added some meat to the side of the front spoiler where it was tapered to level off the upward sweep of the stock lip

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repaired front lip where it was damaged by flatbed after HG failure

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fattened & tapered the side up into marker light region, and removed 'wobble' visible in 3/4 shots

before 

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after

 

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before 

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after

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unless I get lucky, the avergae temps now are 40ºF range, so too cold to continue with any bodywork. 

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  • 1 month later...

Chopped up the instrument cluster to move the tach next to the speedo

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adding some v70 and 700 content - idiot light cluster & film

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little bit of circuit wiring

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rewiring the harness

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finally, view through the wheel :)

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EZK 116 with wasted spark mod

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Harness...

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Coil placement

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Power stage & heat sink

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Kingsborne custom plug wires in, distributor removed (Fiat made a blanking plug for cam mounted distributor setups)

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tach pulse relay

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Had some time to read through all of the fiat stuff. Very cool stuff going on.

I really like how you use other parts from other cars (s2000 seats, x70 center console, x70 warning lights in the dash, etc).

Speechless on the body work for just doing it at home! Looks fantastic.

Will you be bringing this car to Carlisle this year?

Edited by Simply Volvo
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1 hour ago, Simply Volvo said:

Had some time to read through all of the fiat stuff. Very cool stuff going on.

I really like how you use other parts from other cars (s2000 seats, x70 center console, x70 warning lights in the dash, etc).

Speechless on the body work for just doing it at home! Looks fantastic.

Will you be bringing this car to Carlisle this year?

Thanks, Matt.

Still hoping to paint it myself also - see how that goes with the 2K prime coat...

I will be driving this to Carlisle - the K16, etc. on the C30, won't happen until the X1/9 is mostly done.

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Built a Bosch Powerstage (960, M4.4) setup to run instead of the Mitsu - less wires, easier to locate spares for me. Mouser has all the AMP 2,3 & 7 pole connectors.

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C30 stuff - rewired the fogs & brakes, added two additional brake lights - following Gerrit's (TheBelgian on C30) directions. I used Volvo conenctors instead of scotch locks & American spade connections ;)

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tested the wiring

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Gonna fix my foglight - bypass the CEM & wire them through a separate pulse relay.  The factory wiring appears to feed juice to both sides of the fog relay, and uses the pulse from the foglight switch to inform the CEM that it is OK to ground the (85) terminal of the fog relay, thus turning on the fogs. In my case, the CEM is refusing to do so, even though I have paid for the fucking software, and Volvo cannot figure out why it won't accept the signal. Did I mention I hate all this software reliant operation? Bunch of fucking crap.

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Removed the CEM, Removed G:9, B:23 & A:32 & added pigtails to feed the new relay, 

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terminating at this 6 pole JPT connector, which the relay will plug into

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Using stock ground point

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However, that relay didn't work. The signal from the stock foglight switch (to B:23 at the CEM) engaged the new relay, but caused it to 'strobe".

So, I've made two alternatives to try.

Manual on/off switch integrated into headlight switch. This will switch a standard relay to ground, turning on the fogs. power supplied from the light circuit, so no fogs if the lights are off. Fogs will stay on with high beams.

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Alternate is a Volvo overdrive relay, which relies on a trigger signal to turn it on/off. This will make use of the existing momentary feed from the stock foglight switch. Power will be switched from the light circuit also. Won't know until tomorrow if it will work. I'd rather keep the dash switch stock, so this is the preferred option

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