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06 S60 R TF-80SC collar sleeve install


erikv11

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I pulled the angle gear and it's bad, input shaft splines stripped. I'm going to run the car FWD for a while.

Transmission side of the collar sleeve looks perfect, so does the trans output shaft.

IMG_9859_collar_sleeve_trans_splines.thumb.jpeg.0fd123cc15ef85d7232d7305e1a3f374.jpeg

IMG_9865_trans_output_shaft_splines2.thumb.jpeg.6c611dc132b48c3231504e62e7adaeae.jpeg

IMG_9856_collar_sleeve_external.thumb.jpeg.8100103643e84d2d48b2ba8fb40e4a30.jpeg

So here are my questions:

(1) any reason not to re-use this sleeve until I get another angle gear?

(2) the collar sleeve came out very easily - it stayed with the AG when I pulled the AG. I can fairly easily slide the collar in and out of the trans side now. I know I got lucky for removal but Is that normal and/or OK for re-using the collar?

(3) what's recommended for install of the collar? Options I can think of are (a) put a retainer on the axle like the two hose clamp method (seems fine), or bolt a retainer plate to the trans case, or (b) loctite on the collar splines trans side (how much? what color? use a retainer anyway or no?). If I do the loctite then how difficult will it be to remove it later?

(4) still struggling to get the rear of the prop shaft to release on my garage floor. Tomorrow I'm going to try an air hammer on the bolt-through-the-unthreaded-hole-in-the-back. 

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  • 4 weeks later...

Sorry to only have questions and no answers for you but have a 2007 S60R with 150k and have been wondering when/if I'm going to have to deal with mine.

Why did you pull it? Did you know it was bad?  Does it throw codes or cause sounds/vibrations? Can I assume the car is still driveable even if the AG is bad? How long did it take to replace and how hard was it? (My experience level is that I've gotten as deep as replacing shocks/struts but never opened up an engine or tranny.) How do you run it in only FWD (what protections/precautions need to be taken?) 

I have seen some cheap used ones and was thinking of picking one up just so I don't get jammed up if mine needs to be replaced. Anything in particular I should be looking for to make sure I'm not wasting my time? 

 

Any advice is greatly appreciated.

 

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